Miami, Fla. is known for vibrant Art Deco architecture, pristine beaches, and a thriving industry in interior design manufacturing. Amidst this creative hub, a small woodworking shop quietly experienced a revolution. Jorge Cruz, a marine veteran who owns and operates Bravo Closets & Cabinetry, a specialist in custom closets, kitchens, and built-ins, was about to embark on a journey that would transform its operations and redefine its potential.
For 30 years, Bravo had relied on traditional woodworking methods, operating with a small but dedicated team. The shop’s craftsmanship was impeccable, but its production capacity was limited and, more often than not, outsourcing created bottlenecks in projects. This hindered their ability to take on larger jobs and meet growing demands.
“We were at a crossroads,” Jorge Cruz said. “Our passion for quality was unwavering, but we were constrained by manual processes and held at the mercy of the job shop’s timeline. We knew we needed to find a better way.”
After discussing the problem with industry peers, Cruz was encouraged to explore a partnership with NewCNC, a leading provider of advanced woodworking machinery. He scheduled a demo at the company’s headquarters in Holland, Mich. and the visit proved to be a revelation. It was obvious that New CNC was absolutely dedicated to empowering woodworkers and supporting their customers.
The centerpiece of Bravo’s new direction is a Talent T5D CNC router, which is a versatile and powerful machine that immediately streamlined Bravo's routing and drilling processes. With its precision and speed, it eliminates time consuming manual tasks, and uses an automated lift table and unload conveyor system (AL – UL) to eliminate the strenuous and slow process of handling heavy panels.
CNC also provided the final piece of the puzzle – a Fuse 8M Edgebander that is strategically placed at the end of the unload conveyor. This creates a closed-loop system, optimizing material flow while minimizing manual intervention.
“Our production skyrocketed,” Cruz reports. “Our quality improved, and we've been able to expand our business in ways that we never thought were possible. We're not just keeping pace with demand, but we're exceeding it and taking on more ambitious projects. Bottom line, we’re now confidently meeting the needs of our clientele.”
The impact of automation was immediate and dramatic. Bravo increased their production capacity fourfold, enabling them to take on a wider range of projects, expand their offerings, and meet customer demands with unprecedented efficiency. This surge in productivity wasn't just about numbers, it fueled a remarkable 50% revenue increase, solidifying Bravo's position as a leader in the competitive design industry.
The time savings were also a game changer for Jorge and his team. They marvel at how automation has transformed their workflow, compressing 15-hour jobs into 2-hour timeframes and giving them back valuable time to focus on what they love most. The benefits of automation extend beyond increased output. The precision of the CNC machines ensures consistent quality across all components, minimizing errors and reducing waste. This not only enhances the craftsmanship of their products, but also improves their bottom line.
With NewCNC's automation solutions, Bravo Closets & Cabinetry has undergone a complete metamorphosis. They have evolved from a small, labor-intensive operation into a highly efficient and productive manufacturing powerhouse, capable of scaling their business while maintaining their unwavering commitment to quality.
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